Live-Line Tool Testing Services
Expert testing for hot sticks, shotgun sticks, and live-line tools to ensure worker safety when working with energized electrical equipment.
Critical Safety Equipment for Hot Work
Live-line tools allow electrical workers to perform tasks on energized equipment while maintaining a safe distance. Regular testing is essential to ensure these tools maintain their insulating properties and protect workers from electrical hazards.
Our testing services comply with ASTM F711 standards, providing comprehensive electrical and visual testing to verify the integrity of your live-line tools.
Live-Line Tools We Test
Comprehensive testing for all types of insulated tools used in hot work
Shotgun Sticks
Universal sticks used for a wide range of utility applications including switching, fuse handling, and general hot work operations.
Hot Sticks & Extensions
Telescoping insulated tools that extend reach for working on energized equipment at various heights and distances.
Insulated Hand Tools
Pliers, cutters, screwdrivers, and wrenches with insulated handles for work near energized parts.
Hoisting & Pulling Equipment
Insulated rope, blocks, and pulling equipment used in hot work operations.
Our Testing Process
Rigorous multi-stage testing ensures maximum worker protection
Receiving & Documentation
Each tool is logged with unique identification, photographed, and assigned a tracking number for complete traceability.
Visual Inspection
Thorough examination for cracks, chips, moisture contamination, physical damage, or any signs of deterioration per ASTM F711.
Cleaning & Preparation
Tools are cleaned to remove dirt, oils, and contaminants that could affect test results or insulating properties.
Electrical Testing
High-voltage dielectric testing applies proof test voltage for specified duration to verify insulation integrity.
Pass/Fail Analysis
Results are evaluated against ASTM F711 standards. Failing tools are marked and documented with failure reasons.
Certification & Return
Passing tools are labeled with test date and voltage class. Complete records and certificates are provided.
Every Test Includes
Testing Requirements & Intervals
OSHA Requirements
OSHA 1910.137 requires electrical protective equipment to be inspected and electrically tested periodically.
- Before first use
- At intervals specified by ASTM standards
- When visibly damaged
- After any repairs or modifications
ASTM F711 Standard
Standard Specification for fiberglass-reinforced plastic (FRP) rod and tube used in live-line tools.
- Proof test voltages defined by tool class
- Visual inspection requirements
- Test intervals based on usage
- Pass/fail criteria established
Testing Intervals
Recommended Schedule to maintain compliance and worker safety.
- Heavy Use: Every 6 months
- Moderate Use: Annually
- Light Use: Every 2 years
- Storage: Every 3 years maximum
Important Compliance Note
Using untested or failed live-line tools can result in serious injury or death. OSHA violations can lead to citations, fines, and increased liability. Maintain proper testing records and never use tools past their test due date.
Why Choose Copperhead Labs
Expertise
Our technicians are trained and experienced in ASTM F711 testing procedures with thousands of tools tested.
Advanced Equipment
State-of-the-art high-voltage testing equipment capable of testing all tool classes and lengths.
Fast Turnaround
Standard 24-hour turnaround available to minimize downtime and keep your crews working.
Complete Records
Digital record keeping with photos, test data, and certificates accessible anytime.
Reminder Service
Automatic notifications when tools are due for re-testing to maintain compliance.
Mobile Testing
On-site testing services available for large tool inventories and fleet operations.
Keep Your Crews Safe with Certified Tools
Don't risk worker safety or OSHA violations. Schedule your live-line tool testing today and ensure every tool meets ASTM F711 standards.
Available 24/7 for emergency testing needs • Serving utilities nationwide